Commissioning Date: September 5, 2022
The Fertilizer Blending Plant is a state-of-the-art facility designed to produce customized fertilizers tailored to the diverse agricultural needs of Zimbabwe.
Outputs:
- The plant is capable of producing up to 200,000tons of blended fertilizers annually, meeting the growing demand in the agricultural sector.
- A variety of fertilizer blends (C, D, Double D, Cereal etc.) designed for different crops, optimizing nutrient delivery and enhancing soil fertility.
Outcomes:
- To significantly improve crop yields for local farmers, contributing to food security in Zimbabwe.
- The availability of high-quality fertilizers supports sustainable farming practices locally.
Impact:
- The plant contributes to the local economy by creating jobs, from construction to ongoing operations, thereby promoting economic stability in the community.
- By focusing on customized blends that reduce waste and enhance nutrient uptake, the project supports environmentally sustainable agricultural practices.
- The enhanced availability of fertilizers aids in achieving national food security goals, aligning with Zimbabwe’s sustainable development goals (S.D.Gs).
The refurbishment of the regrind mill focuses on upgrading the facility used for milling phosphate tailings to recover hematite. The mill was previously in a poor condition, necessitating extensive repairs and enhancements to restore its functionality.
Output:
- A fully refurbished regrind mill equipped with modern technology for efficient milling.
- Improved machinery that enhanced the recovery rate of magnetite from phosphate tailings.
Outcome:
- Increased operational efficiency in processing phosphate tailings, leading to higher magnetite recovery rates.
- Reduced maintenance costs and downtime, allowing for consistent production.
- Meets market production demand
Impact:
- The refurbishment supports sustainable resource management by maximizing the recovery of valuable minerals.
The power factor correction project at Dorowa Mine focuses on optimizing electrical systems to enhance energy efficiency and reliability. This initiative involves implementing power factor correction measures to reduce energy costs charged on the plant.
Output:
- Improved electrical infrastructure with better energy distribution.
- Enhanced power factor correction systems to reduce energy losses.
Outcome:
- Increased energy efficiency, leading to lower operational costs.
- Enhanced reliability of power supply, minimizing downtime in operations.
Impact:
- The power factor correction project supports sustainable energy practices, contributing to the overall efficiency of Dorowa Mine.
Improved energy management fosters economic stability and growth, reinforcing Chemplex’s commitment to operational excellence
The installation of the 4,000-liter miscible oil tank was a strategic initiative aimed at increasing the production capacity of tick grease and other liquid dip products at Chemplex Animal and Public Health.
.Outputs:
- The new tank complemented the existing 800kg tank, significantly boosting the overall production capacity for liquid dip products.
- With increased capacity, the facility can diversify its offerings, producing a wider array of liquid dip products to meet varying customer needs.
Outcomes:
- The enhanced capacity allows Chemplex to meet existing government orders and respond to market demands more effectively, reducing lead times for customers.
- By meeting customer expectations for timely delivery and product availability, the company strengthens its reputation and builds long-term customer relationships.
Impact:
- The ability to fulfill government contracts and increase production leads to greater revenue for Chemplex, contributing to the overall economic stability of the organization.
- The availability of tick grease and liquid dip products is essential for livestock health management, aiding farmers in protecting their herds from tick-borne diseases.
The upgrade of the tick grease production line involved a comprehensive enhancement of existing facilities, including the installation of additional equipment to streamline production processes. This initiative aims to significantly improve efficiency, increase output, and ensure consistent product quality.
Outputs:
- Two Jacketed Blending Tanks: 4,000L and 5,000L tanks to support large-scale blending of raw materials.
- Petroleum Jelly Melting System: Facilitates the efficient melting of petroleum jelly for use in formulations.
- Two Volumetric Fillers: Ensures accurate filling of products into containers, improving consistency and reducing waste.
- Rotary Filler Capper: Automates the capping process, enhancing production speed and efficiency.
- Labeller: Provides accurate and efficient labelling of products for branding and compliance.
- Batch Information Coding Machine: Ensures traceability and compliance with regulatory requirements by coding batch information.
- Shrink Wrapping Machine: Enhances packaging quality and product protection during storage and transport.
Outcomes:
- The addition of new equipment streamlines the production process, significantly reducing bottlenecks and turnaround times.
- The upgraded line allows for increased production volumes, enabling Chemplex to meet growing customer demand and fulfill larger orders.
Impact:
- The state-of-the-art equipment ensures consistent quality in tick grease production, meeting the high standards expected by customers and regulatory bodies.
- The increased capacity and efficiency position Chemplex Animal and Public Health as a key player in the animal health market, capable of meeting both local and regional demands.
- By expanding production capabilities, the project contributes to revenue growth and job creation within the community, supporting the local economy.
Useful Links
Contact Information
 P.O. BOX 989, 93 Park Lane
 Harare, Zimbabwe
 Tel: +263 (0)8677007187
 Fax: + +263 (0)8677007187
sales@chemplex.co.zw
Location
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