Operations

ZimPhos Operations

ZimPhos makes two grades of superphosphate, Single Superphosphate (SSP) with 20% phosphate (P2O5) content and triple superphosphate (TSP) with 45% phosphate content.

 

The SSP is made by mixing phosphate rock with sulphuric acid while TSP is made from phosphate  rock and phosphoric acid. The same equipment is used at different times to make the two products. Mono-Calcium Phosphate (MCP) is also produced in the same plant from phosphoric acid and limestone and is used as a source of phosphates in animal stock feed formulations.

 

ZimPhos traditionally produced sulphuric acid from two plants. The oldest plant used local iron pyrites as a source of sulphur while the other uses imported elemental sulphur. The pyrites burning plant was maintenance intensive and was closed down in 2010 when it became no longer viable. The sulphur burning plant was temporarily shut down during the economic meltdown era in the country but will be restarted in 2013 after a major revamp currently in progress.
 
In the meantime the company is using imported acid. Most of the acid produced is used for phosphates production while a smaller proportion is used for aluminium sulphate production and sales, including exports, mainly to the mining industry.

Business Management

ZimPhos, a subsidiary of Chemplex Corporation, is strategically managed to deliver sustainable value in the production and supply of phosphate-based fertilizers, water treatment chemicals, and industrial chemicals. Our management philosophy is guided by innovation, efficiency, and commitment to customer satisfaction.
  • Quality Control: Our products undergo rigorous testing to ensure the highest standards.
  • Sustainability: We integrate eco-friendly practices across all operations, from production to waste management.
  • Technological Leadership: Our continuous investment in modern technologies, such as the new granulator and sulfuric acid plant, keeps us ahead of the competition.
  • Regional Reach: With an expanding footprint, we serve both local and regional markets, making a significant impact in Zimbabwe and neighbouring countries.

Regulatory & Strategic Bodies

 
Zimphos operates in full compliance with relevant regulatory bodies, ensuring that we meet all environmental and safety standards. We maintain the necessary factory licenses and place significant emphasis on effluent management to minimize our environmental footprint.

Our Commitment to Sustainability


At Zimphos, sustainability is at the core of everything we do. From product manufacturing to waste management, we continuously strive to minimize our environmental impact. Our efforts include:
Efficient Resource Use: We ensure optimal use of raw materials and utilities like power, steam, and water to minimize waste.
Renewable Energy Initiatives: Exploring renewable energy sources to power our operations and reduce reliance on non-renewable resources.
Recycling & Waste Management: Zimphos is committed to proper effluent management and the recycling of materials where possible to create a circular economy within our operations.
Community Engagement: We regularly engage with local communities to promote sustainability and provide education on the importance of eco-friendly practices in agriculture and industrial sectors.

Corporate Social Responsibility (CSR)


As a responsible corporate entity, Zimphos recognizes the importance of giving back to the communities in which we operate. Our CSR initiatives include:
Health & Safety Programs: We actively contribute to public health campaigns and partner with health organizations to address critical issues in the communities we serve.
Educational Support: Providing school fees for staff members and funding for local educational programmes.
Environmental Awareness: Through various outreach programs, we raise awareness about the importance of sustainable agricultural practices and the environmental benefits of our products.

Innovation & Research and Development (R&D)

Innovation is key to our ongoing success. Zimphos invests heavily in Research and Development to drive technological advancements and create new products that meet the changing needs of our customers. Some of our recent innovations include:
  • Granulated Fertilizer Technology: Introducing a new granulation process that improves fertilizer efficiency and reduces waste.
  • Sulphuric Acid Production Enhancement: Upgrading our plant to improve sulfuric acid production, which is essential for manufacturing fertilizers and other chemicals.
  • Product Diversification: Development of new fertilisers tailored to emerging agricultural challenges, such as climate change and soil degradation.

Global Expansion & Regional Markets

While Zimphos has a strong foundation in Zimbabwe, we are committed to expanding our reach into regional markets. We are looking to establish partnerships with distributors and companies across Africa, particularly in Southern and Eastern Africa, to help grow our market share. Our products are already making an impact in countries such as:

 

  • Malawi
  • Mozambique
  • Zambia
  • Botswana
  • Democratic Republic of Congo
Through these regional expansions, Zimphos aims to bring sustainable solutions to a wider audience, improving agricultural productivity and public health across the African continent.

Our Partners

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